Cozy Flyers Reports - from Nats Cozy Newsletters

From Nats Cozy Newsletters

and the Unofficial Cozy Builders Web Site

Cozy Flyer's Reports 1998


Newsletter# 61 / April 1998

3/4/98
Dear Nat,

I have the same 3-blade Performance prop that you list in the newsletter, but with an 8 inch prop extension. Maybe that is part of the reason my plane is so quiet. I took sound measurements again yesterday and got 92 db (full throttle at 5,000 ft.) Based on what I have been reading lately, my plane is several db quieter than normal. When I take other pilots for rides, the first thing they notice is the fantastic visibility, the second thing they notice is how smooth and quiet it is. Of course the Cessna pilots are totally green when they look at the airspeed indicator!

Thanks for the great design! I hope to see you and Shirley at Oshkosh and then Copper State. I wanted to go to Lakeland, but it looks like I won't be able to get off work.

Mark Beduhn
Cozy IV N494CZ


Newsletter# 61 / April 1998

12/2/97
Dear Nat & Shirley,

I am sorry for not writing sooner, but I am enjoying flying my Cozy Mark IV so much I don't want anything to interfere! I am happy to report that on 4/3/97, my Cozy Mark IV, N55CR made its first flight. When I got out onto the runway to do my high speed taxi test, everything felt so good, that I took off and made my first flight. The flight lasted for forty five minutes and I went up to an altitude of 6,000 feet above the airport. The landing was very smooth, and the plane handled exactly as advertised. My aircraft has a 0 timed 0-360 Lycoming and a 3 blade Performance prop, all electric trim and landing brake and gear. I brought a cowhide home from Sun ‘n 'n and hand sewed the taupe leather interior. The instrument panel has carbon fiber overlays and full instrumentation including a stereo system. To date, we have 150 hours on the plane (with no problems so far) and have taken trips to Rough River Kentucky, Georgia, Maryland and Florida. My top speed thus far has been a very fast 216 mph at 8,000 feet. We are extremely pleased with both the plans and the finished product. If anyone comes to this area and would like to take a flight, I would be happy to show off the plane. Thank you again Nat, for such an excellent aircraft.

Chris Scida
Rocky Point, NY


Newsletter# 61 / April 1998

12/21/97
Dear Nat,

Cozy N171BH, now with flight test and FAA signoff complete, has 46 hours on it. The interior is being sewn up, and spinner and wheelpants will come next. I plan to attack the fly-in circuit next year as my work schedule allows. I can't wait.

Brian Heinitz
Roseville, CA


Newsletter# 61 / April 1998

1/20/98
Dear Nat,

Happy new year! After reading the flying qualities report on the Velocity, along with the follow up article "Rock & Roll" by Ed Kolano in the January 1998 issue of Sport Aviation, I decided to do some more testing on my Cozy.

In summary, the flying qualities report found that in the landing configuration at 90 KIAS, the Velocity has a strong Dutch roll "interfering with the airplane’s roll rate during aileron-only rolls from 30 degree right wing down to 30 degrees left wing down." With full left aileron applied, the Velocity begins to roll as it should, but a strong adverse yaw causes enough sideslip to roll the airplane against the direction of the aileron input. So a yaw-roll oscillation occurs, fighting the desired roll input and turn, resulting in some pretty sloppy, and annoying flying. Now, any normal pilot would have applied coordinated rudder and the messy wing rock and nose wag would have been avoided, thereby keeping your passengers from getting sick! But I couldn't wait to test for this on my Cozy.

But due to El Nino, I had to wait. In my flight test program, I tested for Dutch roll, adverse yaw, and checked dynamic roll response. My notes show that all Dutch roll attempts dampened within 4 cycles (max allowable is 6). Yaw tested as neither adverse or proverse. Dynamic roll response revealed no roll hesitation, with proper balance between degree of stick input and roll rate. In short, my Cozy passed these and other stability and control tests with flying colors. But did I miss something? The Sport Aviation article got me wondering.

Today the rains finally took a break and unbelievably: no fog! So I launched. I set N171BH up in the landing configuration and tested at speeds between 80 and 100 KIAS. Starting with an established 30 or 45 degree left or right bank, I applied aileron-only full stick inputs rolling out of the bank, through level flight, and through an equal bank in the opposite direction. All that worry for nothing! My Cozy exhibits none of the strong Dutch rolling found in the Velocity article. Adverse yaw was very small to none at all. There wasn't even a hint of Dutch roll. Naturally, roll rate was slower at lower than at higher speeds, and I didn't time it. But each attempt resulted in a smooth and steady and continuous roll from the starting point through wings level to the opposite side. I estimate the total time for each maneuver was between 4 to 6 seconds, depending on starting bank angle and airspeed. Then, once coordinated rudder is added (don't need much) my Cozy handles very well in the pattern.

One thing I haven't tried yet is to seal the gap between the top wing skin and aileron with tape over the hinge line. A friend of mine says it makes the ailerons noticeably more responsive in his Varieze. I plan to try it on my airplane. A faster roll rate at low pattern speeds could be useful if I ever get wrapped in somebody's wake at a busy airport. Meanwhile, I'm very pleased with the flying qualities of the Cozy. Now, if I could just get a set of wheel pants and a spinner installed.

Brian Heinitz
Roseville, CA

Editor: Brian has a 3-place. The better directional stability he refers to at low speeds could be due to the lower winglets, which the Velocity may not have had. Also, roll response is faster on the Mark IV, because the ailerons are farther outboard due to the 2 ft. greater wingspan.


Newsletter# 61 / April 1998

2/4/98
Dear Nat,

Just a note to let you know how COZY 267 CZ is doing. I installed an 0-320 about 8 months ago and after a few months of testing and debugging, I'm seeing about a 300 ft. shorter take off with a climb of 1500 to 1800 fpm. The top speed has increased about 10 kts. This is a much better performance over the 135 hp 0-290

As per our last phone conversation, have you heard if cutting the exhaust pipes off at an angle has any advantages? (Editor: No) Hope to see you at Sun 'n Fun in the spring!

John Ashe
Durham, NC


1/2/98
Dear Nat,

I recently began flying Cozy aircraft 98RH which was built by my father, Ray Hart of Williamsburg, VA. Along with the aircraft he gave me a library of past issues of your newsletter, which I have really enjoyed reading and found very informative. I am amazed at how much there is to learn about these aircraft. I look forward to receiving future copies of the newsletter and flying your design. While I am still learning about the aircraft, so far it is a great flying machine!!

Terry Hart
Lawrenceville GA


Newsletter# 63 / October 1998

6/18/98
Dear Nat,

I cannot believe that I have over 500 hours on my Cozy III. I have flown it from Maryland to northern Canada, down to the Grand Turk islands, and then as far west as the Grand Canyon. But it got a little fat over the years and I found that I was only climbing at 400 fpm at 10,000 ft. This would be great for a GA plane but not for one of ours. So, as we discussed at S&F, I went out and got an O-320 B2B which I am rebuilding. I bought an engine that had been lying around a parts dealers storage shed for years for $1500. It had no logs, but when I broke it open it had very little rust or wear. The crank flange was bent too badly so I had to get a reconditioned crank.

Your builders who are in the market for an engine should know that the crank is the most expensive part of the engine. New ones cost over $4000. They should not get an "experimental" crank as they are not up to our needs. Sure we are pushing a wooden prop, but with the prop extensions we are using, you would get a severe gyroscopic wobble with only a little deformation of the crank and/or flange.

I have just gotten all the parts back yellow tagged, so I will soon start to rebuild the engine. I have a very experienced AI who is looking over my shoulder (yes, there are under-qualified AI's). Rebuilding the engine is almost as much fun as building the plane. Will let you know if I run into anything unique.

Did some interesting air flow work with oil on the wings and VGs. If you would like me to write something up, let me know.

I am looking for a used prop for the 0-320, climb or cruise, it does not matter. After I use it this summer and fall I plan to use the wooden prop as a core for a composite lay up this winter. I want a light but stronger prop than I have been flying with. Say hello to Shirley from Janie and me.

Ken Brimmer
Bowie, MD


Newsletter# 63 / October 1998

9/10/98
Hello Nat,

I have been enjoying the heck out of the Cozy III. Thanks once again for creating this bird. Outside air temps are starting to drop, today only 91, hope for 65 Saturday morning. I can't wait to try the plane out at these temps.
Ken Reiter
Dallas, TX